Home

Trust EV Connects for Leak-Proof EV Battery Testing

Connects are also used in leak testing of EV battery pack and its components.The Connects are suitable for plastic as well as metal casing with lithium-ion batteries. EV Connects are available in plastic material to avoid direct connection with electrical switches. Weight of the Connects is reduced due to plastic material. Sealing of irregular surface like square, oval shape is also possible.

By ensuring a leak-proof seal, these Connects contribute to the overall safety and performance of the EV. They help ensure that EV components meet the necessary IP ratings for protection from water or dust ingress, which is crucial for the safe operation of the vehicle.

Operation Sequence (Pneumatic)

  • Insert the connect into the test piece.
  • Actuate the pilot pressure.
  • The test piece will get sealed with help of the connect.
  • Actuate the testing pressure.
  • Release the testing pressure after cycle completion.
  • Release the pilot pressure.
  • Remove the connect from the test piece.
Previous Thumbnail
Displayed Image
Next Thumbnail

Operation Sequence (Manual)

  • Insert the connect into the test piece.
  • Actuate the toggle clamp.
  • The test piece will get sealed with help of the connect.
  • Actuate the testing pressure.
  • Release the testing pressure after cycle completion.
  • Release the toggle clamp.
  • Remove the connect from the test piece.

Product Information

Technical Data

  • Suitable part: Rectangular socket
  • Test pressure range: vacuum to 0.5 bar
  • Pilot air pressure: 3 to 5 bar

Actuation

  • Pneumatic
  • Manual

Material

  • Aluminum (HE-30)
  • Delrin

Sealing Material

  • Polyurethane
  • Viton

Operating Media

  • Compressed Air
  • Nitrogen

Application

  • EV components

Features

  • Connection in seconds
  • Easy Handling
  • Easy sealing for uneven shapes as well
  • Ergonomic Design
  • Easy Seal Replacement
  •  

Other Products

ID Connects

OD Connects Overall

OD Connects

Threaded Connectors Overall

Threaded Connects

High Pressure

High Pressure Connects

Face Seal Overall

Face Seal Connects

External Threaded Connect

Custom on Request Connects